Production Planning
Streamline your manufacturing processes with Bill of Materials management, production planning, ticket tracking, and stage-wise production monitoring. Built specifically for steel and manufacturing industries.
Comprehensive Production Features
Everything you need to manage manufacturing operations from planning to completion.
Bill of Materials (BOM)
- Define complete material recipes with multi-level BOMs, variants, and version control.
- Multi-level BOM structure
- Raw material mapping
- Quantity per unit
- Alternate materials
- BOM versioning
Production Planning
- Plan production runs based on demand, capacity, and material availability.
- Demand-driven planning
- Capacity scheduling
- Material requirement
- Plan optimization
- What-if analysis
Production Tickets
- Issue shop floor tickets with complete material and process instructions.
- Ticket generation
- Material requisition
- Process instructions
- Stage tracking
- Ticket amendments
Stage-wise Tracking
- Monitor production progress through each manufacturing stage.
- Stage definition
- Progress tracking
- Stage completion
- WIP monitoring
Batch Manufacturing Record
- Maintain complete production records for traceability and compliance.
- Process parameters
- Material consumption
- Operator logs
- Quality checks
- Deviation recording
Costing & Variants
- Track production costs and manage multiple product variants efficiently.
- Standard costing
- Actual vs standard
- Variant management
- Yield tracking
- Cost analysis
Production Workflow
A structured approach from BOM definition to finished goods output.
Define BOM
- Create Bill of Materials with raw materials, quantities, and processes.
Generate Demand
- Create production demand from sales orders or stock requirements.
Plan Production
- Schedule production runs based on capacity and material availability.
Issue Tickets
- Generate shop floor tickets and requisition materials.
Record Output
- Record production output, consumption, and quality parameters.
Production Analytics & Reports
Monitor production performance with detailed reports on plans, costs, yields, and variances.
Production Plan Summary
Production Ticket Status
Material Consumption Report
Yield Analysis Report
Production Cost Report
BOM Cost Analysis
Stage-wise Progress
Production vs Plan Variance
WIP Inventory Report
Shift-wise Production
Business Benefits
Optimize manufacturing operations and drive operational excellence.
Accurate Production Costing
- Know the exact cost of every product with complete material and process cost tracking.
Reduced Material Wastage
- Optimize material usage with BOM-based requisition and variance tracking.
Better Capacity Utilization
- Plan production efficiently based on available capacity and demand.
Complete Traceability
- Track every batch from raw materials to finished goods with complete production records.
Faster Production Cycles
- Streamline shop floor operations with digital tickets and real-time tracking.
Quality Compliance
- Maintain production records for regulatory compliance and quality audits.
Integrated Manufacturing
Production Planning connects with all Pipetal modules for end-to-end manufacturing visibility.
Inventory Management
- Real-time material availability, automatic stock updates on production completion.
Store & Issuance
- Material requisition from stores, controlled issuance to shop floor.
Quality Control
- In-process quality checks, finished goods approval, rejection handling.
Sales & Distribution
- Make-to-order production, finished goods availability for delivery.
Accounting & Finance
- Production cost posting, WIP valuation, cost of goods manufactured.
Purchase Management
- Raw material procurement based on production requirements.
Ready to Optimize Production?
See how Pipetal’s Production Planning can transform your manufacturing operations.
